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email: morten(at)nisker.dk 
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Keywords for this page: 
workbench, electronics, workstation, workshop, build your own, BYO, do it yourself, DIY, mobile, portable 

Mobile Electronics Workbench

The process of building a small electronics workbench/workstation - read on and see how you can build your own.

Before
 
After

The Problem

The noisy toy that started the entire process.
The noisy toy
A mess of hardware and other electronics parts.
A mess

My oldest kid got a police bear motorcycle toy that makes a quite loud sound when you push down on the bear. I could just remove the batteries, but that would be way to easy and spoil part of the fun with the toy. So I took it apart to see how I could lower the volume instead - I found it to have a small but regular loudspeaker and thought, no problem, Ill just make a volume control with a variable resistor..... And then I realized that my soldering iron is packed away in a bag somewhere in the room below the stairs, my tools were in the workshop in the shed and the parts needed would be somewhere in the sheed or in another bag somewhere else. 

The end result - I never got around to lowering the volume and realized that I don't tinker  with electronics very much because it takes to long to get the gear out to do it. 

In a perfect world I would of course have a permanent electronics workbench where everything would be ready for small and big projects at all times. But I don't have room for that and having all those small parts around is not optimal with small kids in the house anyway. So another solution was needed.

The Idea

Drawing of the mobile electronics workbench concept.
Concept art
Closeup shot of some the tools going into the mobile electronics workbench
Some of the tools going into the electronics workbench

Then i got the idea to try and pack the briefcase like bag, that my soldering iron and powersupply all ready was in - It wasn't big enough, but the idea of a mobile electronics workbench  was born. 

I then spent some time contemplating what I would  want to put in the my Mobile Electronics Workbench. Fortunately there are lot of pictures of electronics workbenches  on the net. Most of them are from people who actually have room for a prober workbench - But quite a few  are on the kitchen counter or in the living room. So I'm not the only one with the problem.

The Plan

Sketch of the mobile electronics workbench
Google Sketchup drawing of the mobile electronics workbench

With the idea solidified now it is time to start planning. First thing is to decide what stuff have in the Mobile electronics workstation and what features, if any, it is to have.

My soldering iron goes without saying along with my variable power supply, a signal generator, a couple of meters and the tools needed to tinker with electronics should all be within reach. I also wanted good work light, power and a work surface. Lastly room for some parts and basic prototyping stuff, like a breadboard would be very nice to have.

With a good idea of how much room I needed I started sketching out a layout and started looking for either a suitable box or materials to build it.
However I couldn't find a suitable box, at least not a good price so I decided to build it myself. A couple of pieces of plywood was located and in order to play around with size and measurements I used Google sketchup to model it. (download the model)
I ended up with a design that is approx  42 cm(16.5") high , 20 cm(7.9") deep, and 56 cm(22") wide, measured externally. 

The Build Process

Mobile electronics workbench nearing completion
Nearing completion
Mobile Electronics Workbench assembled and ready for finishing touches
Assembled and ready for some finish
Closeup of the locking mechanism
Locking mechanism closeup

I cut the plywood with a circular saw, that someone was kind enough to lend me. (note to self, buy circular saw) and after that assembling it was fairly straight forward.

The pieces are both glued and screwed together and the screws are countersunk. To make sure the plywood would not split I predrilled the holes.  

All parts of the box, except the front are 12 mm(0.47") plywood the front is 6mm(0.24"). The Shelves inside are 6mm(0.24") and to make sure they do not bend to much the there is a L bracket in the middle adding some extra support.

Because the front board is so thin mounting the piano hinge and the closing/locking mechanism is a bit tricky. I predrilled the hole all the way through the board, then cut screws down in length and any excess screw was grinded down with a file. This way I get as much screw as possible without having anything stick out of the board. As there would have been had I been using bolts and nuts. 

Finding a good locking mechanism as also a bit of a challenge. I was initially looking for a more classical box closing mechanism(see picture) but my local hardware store does not carry anything small enough to fit my purpose so ended up going with some mountings which are for padlocks and locking them with small snap hooks. Its a little more work to open it but it has the added benefit of letting you add a small padlock if you need to keep children or the like out of the electronics workbench.  

The result

Mobile Electrocnics workbench - opened and setup.
Opened and setup
Mobile Electrocnics workbench - What's inside
What's inside

And here it finally is - the finished mobile electrical workbench. I can now setup my electronics workshop just about anywhere, including the dining table. 

It could still use a few finishing touches but I think of it as functional object rather than a pretty one or maybe it's just a working prototype. - either way its finished for now.

On the left you can see it setup on the dining table, which is no longer out of bounds for electronic projects and on the other picture I annotated the contents(also on flickr) to give you an idea of what I pack into my mobile hackspace.
The colorfull boxes that holds parts are from IKEA, the tonegenerator and powersupply I made myself some years ago.

As you can see on the action shot below the project has now come full circle as the first thing I did with my portable electronics workbench was to install a volume control on the noisy toy that started the whole thing.

 

Mobile Electrocnics workbench - closed up and ready for setting up.
All packed
Mobile Electrocnics workbench - In action
Action shot
Mobile Electrocnics workbench - Frontal view
Frontal view

The next version

I havent really got plans for making another version - but during the process a few ideas for alternate design sprung to mind and I will put them here for inspiration for others.

1 or 2 handles
I just mounted one handle because I excepted that would be just fine and because I only had one lying around - But as I filled the MEW up it became rather heavy and I may need to add an extra handle and move the to the side like I initially had planned.

Smaller size
The size I decided to go for lets me keep some parts in the box as well - but I still have few boxes of assorted parts lying around which defeats parts of the purpose.
So you could consider making a version that only holds tools and then having parts in another box(es). This could work well in a hackspace environment, keeping all tools for electronics in handy easy to setup boxes.

Bigger size
If you have room for a permament electronics desk, but would like a way to clean it up easily or perhaps protect it from dirt and dust. ie. from woodworking you could make a larger version that's wallmounted - perhaps adding a cupboard above the frontplate.

More rugged
I workbench is designed to primarily be used in the house, which means I put felt under it rather than rubber feet and I dont need to worry about it bumping around to much. But you could easily make a much more rugged version with reinforced corners and foam or the like inside to make sure the contents wouldn't get bumped to much around even if you haul it around in the back of a car or the like. That way you can have a very mobile electronics desk.

Detachable frontboard
The height and depth of the MEW decided how much room you need to open it. My version is about 40cm(16") high and 20cm(8") deep which mean it need about 60cm(24") of space to setup. Though all the frontboard does not need to be on the table this is a lot of space.
An alternate design that came to mind is to make the frontboard fully detachable. In this way you can either not use it or stick part of it under the mew to take up less space.

Clint, 08-09-10 16:24:
Another add-on that might be interesting is a power strip and maybe a breadboarding area, perhaps both attachable using Velcro to attach them to the frontboard.
Clint, 08-09-10 16:27:
Maybe some vertical shelf dividers, too, so everything has its own little cubby to fit into (i.e., the multimeter, etc.). Maybe with nice Dymo-type labels, too.
Morten, 08-09-10 19:29:
There are plenty of power outlets behind the lamp - they are just a little difficult to see. I considered vertical shelf dividers but were not sure where to place them. Just need to use it a little first.
Mark, 09-09-10 04:00:
I really like this box and have wanted something like this for years since I can't seem to find space for a desk (or table). Also nice for those with little children wandering around, it could be locked.

One other way could be split front panel (but both open), the upper section could hold a built in light and make both removable.
GORDIAN, 01-07-11 15:31:
I appreciate your good work, keep up.
Lovie, 29-08-11 06:27:
Umm, are you rlelay just giving this info out for nothing?
lights, 19-09-11 10:06:
Hello,to all the visitors of this great site.I read and know all things of this article.Its look like me a great things and idea to know about a very important information.If anyone visit this site,they will be very satisfied to look this article.
Paulo, 09-12-11 15:48:
Great idea, how didn't I think of it before? As most great ideas, it's a very simple one :)
Just great, have more ideas like this one and share them with us! :)
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Overseas Sales Management
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3F, Seon-Am Bldg., #9-4, Yangpyeong-dong 1-ga, Yeongdeungpo-gu, Seoul, Korea(150-862)
TEL: +82-2-782-7790~1
FAX: +82-2-786-3480
C.P: +82-10-9652-4792
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Last revised: 12.05.2011
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